We manufacture two basic types of ignition system; the gas flame system
and the electrical spark-only system, both of which are described in the following
See the example systems page for details of some of the systems we have manufactured, including some of our bespoke systems.
Flame systems are used on a variety of applications where a hard and stable flame is required. Flame systems use a mixture of air and fuel gas to produce a flame similar to that of a blowtorch or oxy-acetylene torch. There are two types of flame system; the inspirated system and the premix system. Both types consist of a combination a control unit, premix unit, torch and other ancillary equipment.
Our flame systems incorporate the following features:
Inspirated systems (or natural draught systems) use air taken directly from the atmosphere and have a lower heat release than an equivalent premix system. They are particularly useful for applications that are in continuous use or where there is no compressed air supply. Inspirated systems may be operated with different fuel gases or gases having a variable calorific value without making adjustments to the system settings. This is possible because the amount of air induced into the torch is related to the molecular weight of the fuel gas. So it is possible to burn natural gas or a gas containing 90% hydrogen on the same system without making any changes to the system. A typical inspirated igniter system consists of a control unit and torch as shown in the illustration below.
When the system is initiated, the control unit sends a pulsed, low voltage signal to a coil, which is mounted onto the torch. The coil produces a high voltage signal which creates a spark across a spark-gap in the torch. If the spark is detected by the control unit, a solenoid valve is opened to allow fuel gas to flow to the torch.
On reaching the torch, the fuel gas flows through a jet, which controls the gas flow and directs a stream of gas into a venturi. The venturi reduces the pressure of the gas and induces air into the torch, where it mixes with the fuel gas. This fuel gas and air mixture flows to the torch tip where it is ignited by the spark and a flame is emitted from the torch tip.
After about four seconds of sparking, the control unit stops the spark and attempts to detect the flame. If a flame is detected, the system will continue to operate until shutdown or the flame is not detected. If a flame is not detected at any time, the system will shut-down.
Premix (or forced-draught systems) use compressed or fan air and fuel gas to give the maximum heat release and are particularly suited to light-up and short duration applications. These systems consist of a control unit, premix unit and torch, as illustrated below.
The above diagram shows a typical premix system for use in a potentially explosive atmosphere which has Ex certified valves, enclosure and ignition coil.
When the system is initiated, the control unit sends a pulsed, low voltage signal to a coil that is mounted onto the torch. The coil produces a high voltage signal which creates a spark across a spark-gap in the torch. The control unit detects the presence of a spark and opens the solenoid valves on the premix unit. A mixture of air and fuel gas flows to the torch where it is ignited by the spark. After about four seconds of sparking, the control unit stops the spark and attempts to detect the flame. If a flame is detected, the system will continue to operate until shutdown or the flame is not detected. If a flame is not detected at any time, the system will shut-down.
Our spark-only systems are used on applications where a continuously pulsing high tension spark is required. A spark-only system consists of:
Page last revised 8th August 2001